1 AIT Asian Institute of Technology

Optimum preventive maintenance policies : a case study of the boiler at North Bangkok Unit II

AuthorThumnoon Funaranarth
Call NumberAIT Thesis no.IE-94-18
Subject(s)Boilers--Maintenance and repair

NoteA Thesis submitted in partial fulfillment of the requirement for the degree of Master of Engineering, School of Engineering and Technology
PublisherAsian Institute of Technology
Series StatementThesis ; no. IE-94-18
AbstractThe boiler is a very important system of a thermal power plant as it produces steam necessary for the electrical power generation. EGAT decided to embark on major renovations of the boilers at North Bangkok Generating station to improve the efficiency and to reduce environmental pollution. The purpose of the present study is to emphasize developing and implementing policies or systematic decision making for the availability improvement. The developed . · models are subject to the plant constraints and to minimizing the costs of maintenance of the existing boilers at the North Bangkok Generating Unit 2. The problems of daily preventive cleaning and inspection on boiler components such as burners and air-heater are introduced. A suitable maintenance schedule for cleaning the air- heater and boiler tubes for operating the soot blowers CY.Cle is developed. For the burner, mathematical model is developed and analyzed, and it can be demonstrated how an optimal maintenance policy can be achieved. The policy suggested here is the age replacement model in which a burner is maintained at a planned replacement period. An optimal maintenance policy should balance the cost of. failures of a unit during operation against the cost of planned maintenance. · For the case of air-heater, two mathematical models are developed to minimize the sum of cleaning costs and excess fuel costs between surveys. The cost incurred using an overhaul policy, where the plant deteriorates with operation, are overhaul and increased fuel costs. The operation cost are termed excess flue cost. The results obtained from the mathematical models are analyzed, and ·realistic schedules from the results are developed for case of implementation.
Year1994
Corresponding Series Added EntryAsian Institute of Technology. Thesis ; no. IE-94-18
TypeThesis
SchoolSchool of Engineering and Technology (SET)
DepartmentDepartment of Industrial Systems Engineering (DISE)
Academic Program/FoSIndustrial Engineering (IE)
Chairperson(s)Nagarur, Nagendra N.
Examination Committee(s)Fujiwara, Okitsugu ;Paul, Himangshu
Scholarship Donor(s)Electricity Generating Authority of Thailand ;
DegreeThesis (M.Eng.) - Asian Institute of Technology, 1994


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